Push-rod gearbox set
Push-rod gearbox set Applications and Precision Gear Manufacturing
UNITECH-GEAR specializes in designing and manufacturing precision push rods, gear molds, and precision injection molding. Worm gears, precision push rods, and gears are widely applied in spray sanitizers, automatic soap dispensers, and similar devices, featuring high torque, precise transmission, and low noise.
We use premium European imported steel with proven mold design and project management experience, supported by advanced processing equipment. Our facility includes over 10 Japanese all-electric precision injection molding machines ranging from 30 to 120 tons, equipped with advanced 5-axis robots for precision plastic gear molding.
Our capabilities span various plastic threaded bevel gears, angle conversion gears, plastic worm sector gears, low-ratio gearboxes, and meshing gearboxes. Full-process precision control from FQC first-article inspection to OQC outgoing inspection, with 100% inspection for special products.
UNITECH-GEAR Gears — High Precision, Low Noise, Long-Lasting Durability
Mastering Core Manufacturing Technology — Pursuing Excellence
Design-Driven, Analysis-FocusedExperienced Engineers Optimize Tooth Profile Design
- Gear design analysis software optimizes tooth profiles, improving safety factors and service life.
- Close communication with customers to understand product functional requirements including material selection, mechanical strength, dimensional accuracy, surface finish, and service life.
- Rigorous design review process: pre-design structural discussion, designer self-inspection against checklists, and post-design review with manufacturing teams.
Processing-Driven, Precision-FocusedFrom Mold Design to Injection Molding — Precision Manufacturing
- Independent machining department for copper electrode (EDM electrode) design and manufacturing. Post-machining copper electrode surface roughness reaches Ra 0.3, accuracy up to JIS Grade 0 (highest level).
- Mold cavity mirror finishing using Charmilles C-axis EDM, achieving surface roughness of Ra 0.3 and accuracy within 0.001mm.
- Japanese brand high-precision injection molding machines produce gears with dimensional tolerances within 0.03mm and weight deviation typically below 0.7%.
Detail-Driven, Control-Focused100% Visual Inspection — Full Testing Before Shipment
- Advanced inspection equipment: gear meshing testers, CMM (Coordinate Measuring Machines), roundness testers, and electron microscopes ensure product quality.
- Strict implementation of ISO 9001 quality management system ensures all products meet customer requirements.
- All gear products undergo 100% visual inspection before assembly, and all gearboxes are fully tested before shipment.
Need a Custom Gear Solution?
Contact UNITECH-GEAR for professional plastic gear design and manufacturing — from prototype to mass production.
